Tutco air heaters

Whether used as a key component in OEM equipment or for research and development and component quality testing, TUTCO electric air/gas heaters, which have proprietary Serpentine ™ technology, provide safe, accurate and durable operation in a wide range of demanding applications referring to the generation of process heat.

Specification

Our heaters are compact, they can quickly reach set temperatures and maintain them with high accuracy (± 1°C) for a long time. Built for high pressure handling, the heaters are ideal for many applications. Our technology is universal and widely scalable.

It allows us to quickly produce custom solutions, if necessary.

MAX. TEMP 1050°C*

MAX. PRESSURE 75bar *

MAX. TEMP. GROWTH 100°C/s *

* The values (parameters) are examples and do not constitute an offer within the meaning of art. 66 of the Civil Code.
Each heater is designed individually.

Competition

Cheap heating elements
Helical coils are not supported
Lower power density
Less efficient constructions with higher resistance
Uneven temperatures
Longer heating and cooling cycles
Shorter life service
Limited failure protection

Areas of application

– OEM packaging
– Plastic and rubber manufacturers
– Technological and processing equipment
– Suppliers and producers of the automotive industry
– OEM electronics
– Textile manufacturers
– Universities, laboratories and research facilities
– Space R&D companies
– Test and repair facilities for aircraft components

Product groups

Thermocouple inside	Protection against excessive temp.	MAX. POWER [KW]	MAX. TEMP [°C]
	Series I, II, III– Inexpensive spot heating – Quartz insulating pipe – End open or ending with a nozzle – single phase	– / –	– / –	0,6 – 2,4	870
	Serpentine II, VI– 3-string heat exchanger – Improved security and performance – Easy to service and replace heating element – single phase	– / –	– / –	2,0 – 8,0	815
	Threaded Inline– High pressure applications – Optional power connections – Critical high temperature processes – Single or three phase	– / –	– / –	1,6 – 24,0	900
	Hot Air Tools– Compact size – Built-in K type thermocouple – Accurate temperature control +/- 0.5°C – single phase	Yes	– / –	1,5 – 3,5	760
	SureHeat® JET– Universal single-phase heater – 2 built-in K-type thermocouples – Built-in protection against excessive temperature – single phase	Yes	Yes	3,0 – 8,0	760
	SureHeat® MAX– Universal three-phase heater – 2 built-in K-type thermocouples – Built-in protection against excessive temperature – Single or three phase	Yes	Yes	6,0 – 36,0	760
	SureHeat® MAX HT– High temperature applications – 2 built-in K-type thermocouples – Built-in protection against excessive temperature – Three phase	Yes	Yes	18,0 – 36,0	900

Numery katalogowe

Catalogue numbers	Description
F010226	SERIES I STYLE A 1,050W 180V
F014372	SERIES I STYLE A 1,000W 130V
F014682	SERIES I STYLE B 680W 145V
F014683	SERIES I STYLE B 650W 180V
F015509	SERIES I SHIELD OPEN END FOR 17 OHM
F016501	SERIES II STYLE A 1,125W 130V
F016502	SERIES II STYLE B 600W 95V
F016503	SERIES II STYLE A 850W 80V
F016504	SERIES II STYLE B 650W 70V
F017558	SERIES III STYLE A 2,050W 160V
F017575	SERIES III STYLE B 1,450W 135V
F017853	SERIES II SHIELD OPEN END
F029485	SERP II TC PORT ADAPTOR (WITH TC)
F029763	SERP II REPL HSG (NO ELEMENT)
F029765	SERP II REPL ELE 2.0kW 240V 1PH
F029766	SERP II REPL ELE 2.8kW 240V 1PH
F029767	SERP II REPL ELE 3.6kW 240V 1PH`
F037261	SERIES I SHIELD FLARED FOR 31 OHM
F038449	SERIES I STYLE A BALCO 4.2 OHM BALCO
F038821	THD INLINE STY A 3/8″ NPT 1.6KW 170V
F038822	THD INLINE STY B 3/8″ NPT 1.6KW 170V
F038823	THD INLINE STY A 1/2″ NPT 4.0KW 220V
F038824	THD INLINE STY B 1/2″ NPT 4.0KW 220V
F038825	THD INLINE STY A 1-1/4″ NPT 6.0KW 220V
F038826	THD INLINE STY B 1-1/4″ NPT 6.0KW 220V
F077065	THD INLINE STY A 1-1/4″ NPT 8.0KW 240V
F077028	THD INLINE STY B 1-1/4″ NPT 8.0KW 240V
F039272	CONTROL THERMOCOUPLE K TYPE 3/16″ DIA
F039739	SERP II BASE ADAPTOR ASSY
F040291	SERP VI REPL ELE 5kW 240V 1PH
F040292	SERP VI REPL ELE 6kW 240V
F076634	Serpentine VI Radius Edge Elements; 6.0kW; 240V
F076635	Serpentine VI Radius Edge Elements; 8.0kW; 240V
F040299	SERP VI TC ASSY (W/HOLDER & TC)
F041612	SERP II FLARE WITH TC PORT (NO TC)
F042339	SERP VI BASE ADAPTOR ASSY
F046198	QUARTZ TUBE SERIES IB (B790108-02M)
F046199	QUARTZ TUBE SERIES IB (B790108-03L)
F048917	SERP II REPL ELE 3.6kW 240V 1PH W CERAMIC TUBE
F054007	SERP II REPL ELE 4.5 OHM BALCO
F056548	SERP VI REPL ELE 8kW 240V 1PH
F057081	CONTROL POWER 25A 277V 1PH MANUAL
F057083	SERIES I SHIELD OPEN END FOR 31 OHM
F057088	SERP VI REPL HSG (NO ELEMENT)
F057972	THD INLINE STY A 1/2″ NPT 4.5 OHM BALCO
F060337	DUCT HEATER 12kW 480V 3PH
F060418	SERP II REPL ELE 3.6kW 240V 1PH 2STG
F060989	THD INLINE STY B 3/8” NPT 4.5 OHM BALCO

P/N	Description
F061293	THD INLINE 1/2″ STYLE B 2.2 OHM BALCO
F061429	SERP VI REPL ELE 6kW 240V 1PH 2 STG
F062543	SERIES III STYLE A W/CERAMIC TUBE
F063007	THD INLINE STY B 2-1/2″ NPT 18.0KW 240V
F063422	THD INLINE 1-1/4″ STYLE A BALCO 4 OHM
F065832	SUREHEAT TC PORT ADAPTOR (NO TC)
F066823	CONTROL POWER 30A 240V 1PH 4-20 mA
F068462	HAT HEATER 1.5kW 120V 1PH
F068463	HAT HEATER 2.0kW 240V 1PH
F068464	HAT HEATER 3.5kW 240V 1PH
F068472	HAT FLARE 2.5″ x .06″
F068535	SRE 2.75″ 7.0kW 240V 3PH
F068539	SRE 2.75″ 7.0kW 480V 3PH
F068541	SRE 2.75″ 9.0KW 480V 3PH
F068544	SRE 3.50″ 12.0kW 240V 3PH
F068547	SRE 3.50″ 12.0kW 480V 3PH
F068577	SRE 2.75″ 6.0kW 380V 3PH
F068578	SRE 2.75″ 7.5KW 380V 3PH
F068581	SRE 3.50″ 10.0kW 380V 3PH
F068861	SERP VI REP ELE 3.0kW 240V 1PH BLK ADAPT
F068863	SERP VI REPL ELE 6kW 240V 1PH BLK ADAPT
F071341	SERP VI REPL HOUSING (BAFFLED)
F071539	SERP VI 6kW 240V 2ST PLASTIC
F071928	SERP VI REP ELE 6.0kW 240V 1PH BLK ADAPT
F072239	HAT HEATER 4.5 OHM BALCO
F072808	SUREHEAT 2-ZONE LIMIT BOARD 120V (S1=300
F072887	SRE 2.75″ 6.0kW 440V 3PH
F073248	SERP VI TC HOLDER (NO TC)
F073262	CONTROL OTEMP 4 INPUT FOR FLANGED INLINE
F073921	SERP VI REPL HSG (NO ADAPTOR)
F074157	SERP VI REP ELE 8.0kW 240V 1PH BLK ADAPT
F074439	THD INLINE STY B 2-1/2″ NPT 24.0kW 240V
F074718	SureHeat JET 3.0kW 240V 1PH
F074719	SureHeat JET 8.0kW 240V 1PH
F074722	CONTROL SUREHEAT JET 240V 35A
F074723	SureHeat MAX 6kW 240V 1PH
F074724	SureHeat MAX 6kW 240V 3PH
F074725	SureHeat MAX 6kW 380V 3PH
F074726	SureHeat MAX 6kW 480V 3PH
F074727	SureHeat MAX 10kW 240V 1PH
F074728	SureHeat MAX 10kW 240V 3PH
F074729	SureHeat MAX 10kW 380V 3PH
F074731	SureHeat MAX 10kW 480V 3PH
F074732	SureHeat MAX 18kW 240V 3PH
F074733	SureHeat MAX 18kW 380V 3PH
F074734	SureHeat MAX 18kW 480V 3PH
F074735	SureHeat MAX 30kW 380V 3PH
F074736	SureHeat MAX 36kW 480V 3PH

P/N	Description
F074829	CONTROL EXIT TEMP 1/16 DIN (Athena 16C)
F074831	CONTROL INLET TEMP (DC Output)
F074832	CONTROL SSR ASSEMBLY 50A 1PH
F074835	CONTROL INLET TEMP (Relay Output)
F075526	CONTROL SUREHEAT JET W/RS-232 COM
F075615	SKORPION 1.5KW 120V
F075616	SKORPION 3.0KW 240V
F075744	SKORPION NOZZLE
F075745	SKORPION FLARE 150MM
F075746	SKORPION FLARE 300MM
F075835	SKORPION 3.0KW 240V W/O BLOWER
F075869	SKORPION 1.5KW 120V W/O BLOWER
F076008	SKORPION 4.5KW 230V
F076029	SKORPION 4.5KW 230V W/O BLOWER
F076170	SERP II REPL ELE 3.6kW 240V 15A 2STG
F076189	SRHT MAX HT 30kW 380V 3PH
F076197	SRHT MAX HT 36KW 480V 3PH
F076250	SUREHEAT MAX HT 18kW 240V 3PH
F206707	SureHeat® Max HT Replacement Element 18KW; 240 / 3PH
F206662	SureHeat® Max HT Replacement Element 18KW; 380 / 3PH
F206663	SureHeat® Max HT Replacement Element 18KW; 480 / 3PH
F206664	SureHeat® Max HT Replacement Element 30KW; 380 / 3PH
F206598	SureHeat® Max HT Replacement Element 36KW; 480 / 3PH
F076339	THD INL 1-1/4″ 6kW 208V-HI TEMP
F076357	THD INLINE 1/2″ 4KW 220V HI TEMP
F076359	CONTROL-86L RELAY OUT 1000c
F076361	CONTROL TEMP 1/16 DIN 4-20 MA OUTPUT
F076417	CONTROL SCR 480V 3PH 30A
F076418	THD INLINE STYLE B 2-1/2″ NPT 18kW 480V
F076436	SKORPION 3.0KW 230V HIGH FLOW
F076495	INL HTR 1-1/4″ 15KW 480V 1PH 31A 316H
F076518	SRHT MAX HT 18KW 480V 3P
F076523	THD INL 1-1/4″ 15KW 480V 1PH 316H MNPT E
F076619	1-1/4 INL HTR 8KW 240V 1PH
F076525	1.25” HT THREADED INLINE (B)
F076742	THD INL STYLE A 1/2″ NPT 3kW 220V 316H
F077081	SUREHEAT MAX HT 18kW 240V 3PH UL/TC
F077082	SUREHEAT MAX HT 18kW 380V 3PH UL/TC
F077083	SUREHEAT MAX HT 18kW 480V 3PH UL/TC
F077084	SUREHEAT MAX HT 30kW 380V 3PH UL/TC
F077085	SUREHEAT MAX HT 36kW 480V 3PH UL/TC
F076753	SH MAX CONTROL PANEL 30A 240V 3PH
F076754	SH MAX CONTROL PANEL 30A 480V 3PH
F076905	SH MAX CONTROL PANEL 30A 400V 3PH
F076906	SH MAX CONTROL PANEL 60A 400V 3PH
F076755	SH MAX CONTROL PANEL 60A 240V 3PH
F076756	SH MAX CONTROL PANEL 60A 480V 3PH
F200489	O-RING 1-3/4ID x 1-7/8 OD

P/N	Description
F204468	GASKET 1.5OX1.312X0.062
F205486	SKORPION REPL SSR
F205499	SKORPION REPL TEMP CONTROL
F205502	SKORPION REPL ELEMENT 3.0KW
F205512	SKORPION REPL BLOWER 3.0KW
F205513	SKORPION REPL BLOWER 1.5KW
F205526	SKORPION REPL ELEMENT 1.5KW
F205549	SKORPION – ADAPTOR PLATE
F205604	BLOWER ASSY, HIGH FLOW, 230V
F205614	SKORPION REPL ELEMENT 4.5KW
F205863	CONTROL – TEMP 1/8 DIN WITH RSP
F206119	Type K thermocouple; 1/8” TC Type K 12” Probe
F077057	TC Adapter 1/2” Threaded In-line
F077056	TC Adapter 3/8” Threaded In-line
F077058	TC Adapter 1-1/4” Threaded In-line
F077059	TC Adapter 2-1/2” Threaded In-line
F059677	SERP II REPL HSG (SHORT)
F059678	SERP II REPL ELE 3.6kW 240V 1PH (SHORT)
F075203	SUREHEAT MAX 6kW 380V 3PH (26785)
F076191	SERIES III STYLE A 1050W 230V
F076316	SERP II 2800W 220V NICR 200mm (26785)
F076317	SERP II 2500W 220V NICR 129MM (26785)
F076448	SERP VI 2800W 220V NI-CR (26785)
F076374	SHT MAX 10KW 380V 3PH (26785)