Tutco air heaters

TUTCO SureHeat process air heaters are engineered for precise, reliable heating of air or gases in advanced industrial processes. With patented Serpentine™ technology, they deliver uniform temperature and long element life, reaching up to 900°C with ±1°C control accuracy.

Compact designs suit both low and high airflow, and models operate up to 7 bar (model-dependent). Typical uses include heating tunnels, drying systems, shrink and sealing lines, extrusion processes, R&D labs and OEM devices. Configurable lengths, power up to 18 kW and tailored electrical connections simplify system integration, including custom solutions.

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Basic technical parameters

Electricity
Power max
Voltmeter
Voltage
Temperature
Working Temp.
Dimensions
Lenght
Width

Heater cross section:

Rectangular
Round
Thickness
  • MAX TEMP 1050°C*
  • MAX PRESSURE 75 bar*
  • MAX TEMP RISE 100°C/S*

*Indicative; each heater is engineered to specification.

*Requires consultation with our technical department.

Industries

Aerospace industry
Automotive industry
Electronics industry
HVAC Industry
Packaging industry
Medical and laboratory technology
Plastics industry
Furniture industry
Footwear industry
Construction
Paper industry
Industrial automation

Specification

Application
  • Aerospace industry – combustion, valve/flow simulation, component testing, maintenance, repair and overhaul, drying composite elements, preheating bonding materials, heat treatment of coatings, maintaining temperatures in test chambers.
  • Automotive industry – body panel joining, adhesive curing, vacuum forming, testing and simulation, paint drying, preheating components before assembly, drying seals and protective coatings.
  • Electronics industry – air knife for wave soldering, soldering/desoldering, drying printed circuit boards, preheating components for assembly, heat shrinking tubing, reflow soldering.
  • Packaging industry – sealing/curing, vacuum forming, molding, shrink film shrinking, film sealing, preheating forming dies.
  • Medical and laboratory technology – drug manufacturing, packaging processes, sterilization of medical equipment, maintaining temperatures in research processes, drying laboratory glassware, heating air in incubators.
  • Plastics industry – salt removal from extruded rubber products, bending/forming parts, joining molded components, drying granulates and materials, heating injection molds, stabilizing temperatures in extrusion processes.
  • Textile industry – welding plastic or vinyl fabrics, heat treatment of technical textiles, drying dyed fabrics, activation of adhesives for laminating.
  • Paper industry – rapid drying of coated paper, adhesive activation and curing, ink drying, print fixation, air heating in coating lines.
  • Food industry – pasteurization, product drying, reheating in production lines, maintaining temperatures in packaging processes, air heating in tunnel ovens, drying washed packaging.
  • Furniture industry – veneer and wood drying, adhesive curing, air heating in laminating processes, lacquer drying, heat treatment of wooden components before assembly.
  • Footwear industry – adhesive drying, heating molds for shaping footwear components, shrinking finishing materials, drying paints and coatings.
  • Paint and varnish industry – drying paints and varnishes, coating curing, accelerating drying in paint booths, heat treating powder coatings.
  • Industrial automation – air heating in assembly lines, precise heating in bonding processes, maintaining temperatures in test chambers, preheating components before assembly.
  • Construction – indoor heating in winter, drying rooms and construction materials, accelerating drying of plasters and paints, heating construction tents.
  • HVAC Industry – duct heaters, air heating in ventilation and air conditioning systems, frost protection in ventilation units, heat recovery with air preheating.
Heater Construction
Types of heaters
Current Outputs
Heating Zones
Types of heaters
Termopara
wewnątrz
Zabezp. przed nadm. temp. MAKS.
MOC [KW]
MAKS.
TEMP [°C]
  • Series I, II, III
  • Niedrogie grzanie punktowe
  • Rura izolująca kwarcowa
  • Koniec otwarty lub zakończony dyszą
  • Jednofazowa
– / – – / – 0,6 – 2,4 870
  • Serpentine II, VI
  • 3-ciągowy wymiennik ciepła
  • Poprawione bezpieczeństwo i wydajność
  • Łatwy w serwisowaniu i wymianie element grzejny
  • Jednofazowa
– / – – / – 2,0 – 8,0 815
  • Threaded Inline
  • Zastosowania wysokociśnieniowe
  • Opcjonalne podłączenia zasilania
  • Krytyczne procesy wysokotemp.
  • Jedno- lub trój-fazowa
– / – – / – 1,6 – 24,0 900
  • Hot Air Tools
  • Kompaktowy rozmiar
  • Wbudowana termopara typu K
  • Dokładna regulacja temperatury +/- 0,5°C
  • Jednofazowa
tak – / – 1,5 – 3,5 760
  • SureHeat® JET
  • Uniwersalna nagrzewnica jednofazowa
  • 2 wbudowane termopary typu K
  • Wbudowane zabezpieczenie przed nadmierną temp.
  • Jednofazowa
tak tak 3,0 – 8,0 760
  • SureHeat® MAX
  • Uniwersalna nagrzewnica trójfazowa
  • 2 wbudowane termopary typu K
  • Wbudowane zabezpieczenie przed nadmierną temp.
  • Jedno- lub trój-fazowa
tak tak 6,0 – 36,0 760
  • SureHeat® MAX HT
  • Zastosowania wysokotemp.
  • 2 wbudowane termopary typu K
  • Wbudowane zabezpieczenie przed nadmierną temp.
  • Trójfazowa
tak tak 18,0 – 36,0 900

Visualization of the construction of the heater

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Tutco air heaters

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